This information
comes directly from the article “7 Myths on PurchasingInjection Molded Parts
and Injection Molds” written by Bill Tobin.
Many companies think
the purchasing of a mold is the tooling necessary to produce a part.
While correct there are some considerations that need to be made before your
purchase.
Myth
#1 Always buy the most economical mold. Economical does
not necessarily mean the lowest purchase price. (Even if that’s the only
budget you’re concerned with.) If you take the lifetime volume of the
part multiplied by the part price, add in the tool cost plus 15% for
maintenance, then divide by the total lifetime volume you’d get the overall
cost of that part. As a second calculation, repeat this using the prices
from several quotes. While a mold will probably be between 15-25% of all
the money spent on this project, the impact the “high” bidder or the “low”
bidder on the total project is minimal. Don’t waste your tooling dollars
but consider the overall cost of a mold before placing the job.
The folks you know
can probably deliver the best tool because they know you. Going to
someone you’ve never done business with or can’t give you a good feeling about
being a good match is going to be an expensive education.
Calculate the total cost of the mold – even though travel is “Not my budget”,
placing a job in Singapore
is usually an invitation for a Road Trip for everyone with Manager on his
business card. Keep in mind how many days/person will be spent on
following up etc. Also remember the money spent on trips is coming from
the company profits regardless how the bookies try to hide it somewhere
else. Once the mold is released from the mold maker and sent to the
molder, who will do the tweaking to get the mold on-line? Who will do the
maintenance if they are not the original builder? Who controls the
designs or CAD/CAM drawings so that replacement parts can be manufactured?
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